1971 1972 Kawasaki Dealer Assembly Preparation Manual Binder H1 S2 F5 G5 OEM
Manual Inventory & Sections Shown
The heavy-duty 3-ring dealership binder contains several distinct, model-specific factory assembly manuals with their original colored index dividers:
H1 Section: 1971 Assembly and Preparation Manual (Blue cover) – Covers the iconic H1 500cc Mach III two-stroke triple.
S2 Section: 1971 Assembly and Preparation Manual (Red cover) – Covers the S2 350cc two-stroke triple.
F5 & F8 Section: 1971 Assembly and Preparation Manual (Orange cover) – Covers the 350cc Bighorn and 250cc rotary-valve enduro models (noted with handwritten part number 99995-222).
G5 Section: 1972 Assembly and Preparation Manual (Yellow cover) – Covers the 100cc street/trail model.
G5-A Section: 1972 Assembly & Preparation Manual (Light Blue illustrated cover) – Features an action photo of the 100cc model.
Unlike standard service or owner's manuals, these documents detail the exact out-of-the-box setup procedures:
Uncrating & Parts Verification: Step-by-step instructions for breaking down wooden shipping crates and checking the parts carton inventory (handlebars, front wheels, fenders, hardware).
Initial Fluid & Battery Service: Specific guides for filling and charging dry-shipped batteries, draining shipping oil, filling transmissions (700cc of 10W-40/10W-50), and checking 2-stroke oil injection lines.
Service Specifications: Complete technical data sheets including carburetor settings (Mikuni VM19SC specs, main jet #102.5R, needle jet #5I1-4th), point gaps (0.012" to 0.016"), ignition timing (1.96mm BTDC), and front fork oil capacities (162cc of SAE 10W).
Pre-Delivery Adjustments: Detailed photographic guides for setting up clutch free-play (1/8" to 3/16"), drive chain slack (5/8" to 3/4"), and front/rear brake linkages.
G5(yellow) and H1(Light Blue) manuals contain wiring diagrams.
Selling as Pictured 062226 Gp